3-Layer Stretch Film Machine

Revolutionize your production with our advanced three-layer stretch film machine. Engineered for superior strength and exceptional cost efficiency, this system delivers high-performance film with...

The 3-layer stretch film machine is designed to deliver an optimal balance between mechanical performance and material efficiency. Using advanced ABC three-layer co-extrusion technology, it produces a composite film structure consisting of an outer strength layer, a middle toughening or recycled layer, and an inner cling layer. Compared with traditional 2-layer films, this structure significantly enhances overall performance, improving puncture resistance by 30–50% at the same thickness, achieving a stretch ratio of over 350%, and reducing raw material costs by approximately 15–20%.

Description

Revolutionize your production with our advanced three-layer stretch film machine. Engineered for superior strength and exceptional cost efficiency, this system delivers high-performance film with...

The machine operates through a coordinated three-extruder system, where each extruder processes different resin formulations such as LLDPE, LDPE, metallocene materials, or recycled content. Extruder A typically forms the outer strength layer to provide durability, Extruder B produces the middle layer for toughness or cost optimization, and Extruder C creates the inner cling layer for reliable adhesion. Each extrusion unit independently controls temperature, typically within a range of 180–240°C, ensuring precise melting and stable material flow. The molten resins are then combined in a three-layer distributor and flat T-die to form a uniform ABC film structure.

After extrusion, the film is rapidly cooled on a large-diameter chill roll, which ensures excellent transparency and maintains thickness uniformity within tight tolerances. A closed-loop thickness control system, using X-ray or infrared sensors, continuously monitors the film gauge and automatically adjusts die gaps and extrusion output in real time. The film then passes through a traction and stretching system, where controlled speed ratios impart pre-stretch capability of up to 350%, enhancing its performance during application. Edge trimming units remove excess material for inline recycling, while an automatic winding system enables continuous, high-efficiency production with stable roll quality.

With its enhanced strength, superior stretchability, and optimized material usage, the 3-layer stretch film machine is widely used in industrial logistics, building materials packaging, and heavy-duty pallet wrapping. It provides a reliable and efficient solution for manufacturers seeking improved film performance while maintaining cost control.

Quick Comparison: 2-Layer vs 3-Layer Stretch Film

Parameter	2-Layer Film	3-Layer Film
Structure	AB (cling + strength)	ABC (strength + toughening + cling)
Puncture Resistance	Standard (baseline level)	30–50% higher
Max Stretch Ratio	200–300%	300–400%
Raw Material Cost	Standard (baseline level)	15–20% lower (middle layer can use recycled material)
Film Performance	Basic protection for general use	Enhanced durability and load stability
Best Application	Light, regular-shaped loads	Heavy, irregular, high-demand loads

Application

Application of 3-Layer Stretch Film Manufacturing Machine in Export Consolidation Shipping

Application of Stretch Film Manufacturing Machine in Profile Packaging

How Stretch Film Machines Optimize Integrated Packaging Supply Chains

Application of 3-Layer Stretch Film Manufacturing Machine in Ceramic Tile Packaging

Application of 3-Layer Stretch Film Manufacturing Machine in Cargo Moisture Protection

Application of 3-Layer Stretch Film Manufacturing Machine in Auto Parts Packaging

Specifications

Specification	HLCPE75/55-1000	HLCPE90/65/65-1500	HLCPE120/80/80-2000	Unit
Product Width	500-1000	1500(500×3rolls)	2000(500×4rolls)	mm
Output	80	320	400-600	kg/hr
Product Thickness	0.01-0.05	0.01-0.05	0.01-0.05	mm
Mechanical Design Line Speed	80	250	250	m/min
L/D	33:1	33:1	33:1
Screw Diameter	φ75/φ55	φ90/φ65/φ65	φ120/φ80/φ80	mm
Total Power	110	150	350	kw
Power Supply	380/3/4/50	380/3/4/50	380/3/4/50	Volt/Ph/Line/Hz
Motor Power	30/18.5	50/22/22	132/37/37	kw
Overall Dimensions	1043941402939	14000×6500×4500	14000×6500×5000	(L×W×H)mm

Product Comparison

Comparison Item	Our Machinery	Other Manufacturers
T-Die	Using JC-TIMES high-precision T-DIE, the die lip gap tolerance is controlled within ±0.01mm, and the nitriding hardness reaches HRC ≥ 58, ensuring uniform and stable film thickness.	Ordinary T-Die features low processing precision (tolerance > 0.05 mm) and hardness below HRC45. They are prone to wear and deformation, resulting in uneven film thickness.
Chain	Hualiang timing belt delivers zero-error transmission synchronization, requires no lubrication or maintenance, operates at a noise level of less than 65 dB, and ensures the film roll is perfectly smooth and flawless.	Ordinary chains have a cumulative error of more than 0.5 mm, require regular lubrication, and their vibration causes convex ribs on the film roll.
Walled Barrel &Screw Design	Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.	Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).
Motor	The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.	Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.
Heating System	Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.	Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.