High-Speed 5-Layer Stretch Film Manufacturing Plant for Heavy-Duty Wrap
As a packaging procurement specialist, you understand that high-performance stretch film is critical for supply chain integrity. Our 5-layer co-extrusion technology delivers unprecedented puncture resistance...
Our 5-layer co-extrusion stretch film making machine represents the pinnacle of modern extrusion engineering. Built for professional film manufacturers who demand continuous, stable operation, this system optimizes material distribution across each individual layer to achieve superior film morphology.
Description
As a packaging procurement specialist, you understand that high-performance stretch film is critical for supply chain integrity. Our 5-layer co-extrusion technology delivers unprecedented puncture resistance...
- Architectural Precision: Engineered 5-Layer Co-Extrusion Tech
Our 5-layer co-extrusion stretch film making machine represents the pinnacle of modern extrusion engineering. Built for professional film manufacturers who demand continuous, stable operation, this system optimizes material distribution across each individual layer to achieve superior film morphology.
Engineered Film Strength: The 5-layer co-extrusion architecture delivers a massive 40% increase in puncture and tear resistance, allowing your customers to downgauge their packaging profiles safely.
Yield & Savings: By utilizing advanced layer-multiplication technology, the machine reduces raw material consumption by up to 25% while retaining exceptional load containment and film yields.
- Advanced Automation & Gauge Control System
To ensure flawless film roll profile and predictable pre-stretch performance, the machine integrates a state-of-the-art automated control loop that eliminates human error and manual adjustments.
Inline Laser Gauging System: An integrated non-contact laser gauging system continuously measures the film web thickness across the entire die width.
±2% Gauge Tolerance: The real-time measurement data feeds instantly into an intelligent control system, automatically regulating die-lip thermal bolts to restrict material variation strictly within ±2%.
Consistent Roll Profiles: This closed-loop mechanism guarantees perfectly flat film roll winding, uniform tension control, and predictable performance on high-speed automated stretch wrappers.
- Modular Agility & Toolless Product Switching
Designed to meet the demands of just-in-time manufacturing and high-mix, low-volume orders, the machine features a highly responsive modular architecture.
Zero-Complex Reconfiguration: Operators can rapidly execute product changeovers without complex mechanical teardowns or prolonged line stops.
Multi-Application Output: Switch seamlessly between FDA-compliant food-grade films and heavy-duty industrial wrap depending on your daily production scheduling, maximizing your factory’s overall agility.
- Eco-Infrastructure: High-Percentage PCR & Energy Recovery
Our engineering philosophy balances high-throughput industrial performance with global corporate sustainability mandates, turning eco-compliance into a cost-saving advantage.
Up to 50% PCR Compatibility: Equipped with advanced screw geometries and high-performance melt filtration, the extrusion system stably processes materials with up to 50% post-consumer recycled (PCR) content without causing melt fractures or degrading film performance.
30% Energy Recovery System: An integrated kinetic and thermal energy recovery system captures excess heat and mechanical friction during the extrusion process, slashing overall power consumption by approximately 30% compared to legacy systems.
- IIoT Analytics & Predictive Maintenance
Transition from reactive troubleshooting to proactive management. The machine comes fully integrated with a next-generation Industrial IoT infrastructure.
Real-Time Data Streaming: Monitor critical production metrics, material usage analytics, and precise yield tracking in real-time through an intuitive dashboard.
Predictive Maintenance (PdM): Intelligent sensors detect component wear, thermal spikes, or minor torque variations before they trigger a system failure, preventing unscheduled downtime and securing a maximum OEE (Overall Equipment Effectiveness).
- Global Regulatory Compliance & Safety Commitments
Every machine line is built to comply with stringent international regulatory frameworks to mitigate investment risks for global buyers.
FDA Compliance: Film outputs fully support the cleanliness standards required for direct food contact applications.
CE & Industrial Safety: Mechanical, thermal, and electrical architectures are fully certified to meet CE standards, ensuring a safe and legally compliant workplace environment.(View CE Certificate & Compliance Documents)
Application
How Stretch Film Machines Optimize Integrated Packaging Supply Chains
Stretch Film Manufacturing Machines: Pallet Wrapping Applications in High-Turnover Logistics
How Industrial Stretch Film Manufacturing Machines Secure Gypsum Board During Transportation
Sustainable Stretch Film Manufacturing Machine for PLA-Based Premium Gift Box Packaging
Applications of Stretch Film Manufacturing Machine in the E-commerce Industry
Application of Semi Automatic Stretch Film Manufacturing Machine in the Industrial Raw Material Industry
Specifications
| Specification | HLCPE90/65/65-1500 | HLCPE120/80/80-2000 | Unit |
| Product Width | 1500(500×3rolls) | 2000(500×4rolls) | mm |
| Output | 320 | 400-600 | kg/hr |
| Product Thickness | 0.01-0.05 | 0.01-0.05 | mm |
| Mechanical Design Line Speed | 250 | 250 | m/min |
| L/D | 33:1 | 33:1 | |
| Screw Diameter | φ90/φ65/φ65 | φ120/φ80/φ80 | mm |
| Total Power | 150 | 350 | kw |
| Power Supply | 380/3/4/50 | 380/3/4/50 | Volt/Ph/Line/Hz |
| Motor Power | 50-22-22 | 132-37-37 | kw |
| Overall Dimensions | 14000×6500×4500 | 14000×6500×5000 | (L×W×H)mm |
Product Comparison
| Comparison Item | Our Machinery | Other Manufacturers |
|---|---|---|
| T-Die | Using JC-TIMES high-precision T-DIE, the die lip gap tolerance is controlled within ±0.01mm, and the nitriding hardness reaches HRC ≥ 58, ensuring uniform and stable film thickness.  | Ordinary T-Die features low processing precision (tolerance > 0.05 mm) and hardness below HRC45. They are prone to wear and deformation, resulting in uneven film thickness.  |
| Chain | Hualiang timing belt delivers zero-error transmission synchronization, requires no lubrication or maintenance, operates at a noise level of less than 65 dB, and ensures the film roll is perfectly smooth and flawless.  | Ordinary chains have a cumulative error of more than 0.5 mm, require regular lubrication, and their vibration causes convex ribs on the film roll.  |
| Walled Barrel &Screw Design | Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.  | Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).  |
| Motor | The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.  | Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.  |
| Heating System | Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.  | Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.  |
