2-Layer Stretch Film Machine

2-Layer Stretch Film Machine

Engineered for high-volume production, our two-layer stretch film machine delivers unmatched durability and cost savings. This advanced system maximizes output while ensuring superior film consistency...

The 2-layer co-extrusion stretch film machine is an efficient and economical solution designed for producing standard-grade stretch film used in pallet wrapping, logistics packaging, and light-duty bundling applications. Built on AB dual-layer co-extrusion technology, this system combines two functional resin layers—typically a cling layer and a strength layer—into a single production process, delivering stable film quality with optimized material usage and reduced production cost.

Description

Engineered for high-volume production, our two-layer stretch film machine delivers unmatched durability and cost savings. This advanced system maximizes output while ensuring superior film consistency...

The 2-layer co-extrusion stretch film machine is an efficient and economical solution designed for producing standard-grade stretch film used in pallet wrapping, logistics packaging, and light-duty bundling applications. Built on AB dual-layer co-extrusion technology, this system combines two functional resin layers—typically a cling layer and a strength layer—into a single production process, delivering stable film quality with optimized material usage and reduced production cost.

Production Process

This machine adopts a dual-extruder AB co-extrusion structure, in which each extruder independently processes raw materials such as LLDPE, LDPE, or metallocene-based resins. Extruder A is typically used for the cling layer to provide strong surface adhesion, while Extruder B forms the strength layer to enhance mechanical performance. Each extrusion unit operates under precise temperature control, generally within a range of 200–230°C, ensuring complete resin plastication and stable melt flow. The molten materials are then combined through a co-extrusion die system to form a uniform two-layer AB film structure. After extrusion, the film enters a high-efficiency casting section and is rapidly cooled by a large-diameter chill roll, which is essential for achieving good transparency, a smooth surface finish, and consistent thickness. An online thickness measurement system continuously monitors the film gauge in real time and automatically adjusts die bolts or extrusion output based on feedback, ensuring stable product quality while minimizing material waste. The process is further supported by a traction and edge trimming system for smooth film transport and clean edges, followed by a dual-station automatic turret winder that enables continuous, non-stop roll changes, significantly improving production efficiency and supporting stable, high-volume operation.

Key Applications of 2-Layer Stretch Film

The films produced by this machine are widely used across multiple industries due to their balanced performance, cost efficiency, and versatility. In e-commerce warehousing, they are commonly used for small parcel wrapping and light pallet loads, offering good clarity and reliable protection. In agricultural applications, they are suitable for silage wrapping and hay bale sealing, providing strong air-tightness and UV resistance for outdoor storage conditions. In light industrial packaging, they are used for cartons, plastic components, and lightweight building materials, where consistent stretchability and break resistance are essential. In retail distribution and logistics centers, the film performs well for goods bundling and transport protection, offering stable adhesion without blocking issues.

Specifications

Specification HLCPE/75/55-1000Unit
Product Width500-1000mmmm
Output80kg/hr
Product Thickness0.01-0.05mm
Mechanical Design Line Speed80m/min
Heating Power60kw
L/D30:1
Screw Diameterφ75/φ55mm
Total Power110kw
Power Supply380/3/4/50 Volt/Ph/Line/Hz
Motor Power30/18.5kw
Weight5000kg
Overall Dimensions10439*4140*2939(L×W×H)mm

Product Comparison

Comparison ItemOur MachineryOther Manufacturers
T-Die

Using JC-TIMES high-precision T-DIE, the die lip gap tolerance is controlled within ±0.01mm, and the nitriding hardness reaches HRC ≥ 58, ensuring uniform and stable film thickness.

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Ordinary T-Die features low processing precision (tolerance > 0.05 mm) and hardness below HRC45. They are prone to wear and deformation, resulting in uneven film thickness.

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Chain

Hualiang timing belt delivers zero-error transmission synchronization, requires no lubrication or maintenance, operates at a noise level of less than 65 dB, and ensures the film roll is perfectly smooth and flawless.

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Ordinary chains have a cumulative error of more than 0.5 mm, require regular lubrication, and their vibration causes convex ribs on the film roll.

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Walled Barrel &Screw Design

Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.

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Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).

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Motor

The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.

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Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.

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Heating System

Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.

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Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.

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