2-Layer High-Speed Bubble Film Machine
2-Layer High-Speed Bubble Film Machine product 12-Layer High-Speed Bubble Film Machine product 22-Layer High-Speed Bubble Film Machine product 32-Layer High-Speed Bubble Film Machine product 42-Layer High-Speed Bubble Film Machine product 5

2-Layer High-Speed Bubble Film Machine

Featuring advanced PTC ceramic technology, our 2-Layer High-Speed Bubble Film Machine delivers precise temperature control from 50°C to 300°C with response times under 3 seconds. Ideal for medical devices, automotive electronics, and food machinery, it offers IP67 certification, 40% energy savings, and customizable modular designs...

The 2-Layer High-Speed Bubble Film Machine is an integrated, continuous-production system combining extrusion, bubble forming, laminating and winding, with its core advantage being far higher line speeds than low/medium-speed models, plus stable processing and consistent product quality.

Description

Featuring advanced PTC ceramic technology, our 2-Layer High-Speed Bubble Film Machine delivers precise temperature control from 50°C to 300°C with response times under 3 seconds. Ideal for medical devices, automotive electronics, and food machinery, it offers IP67 certification, 40% energy savings, and customizable modular designs...

The 2-Layer High-Speed Bubble Film Machine is an integrated, continuous-production system combining extrusion, bubble forming, laminating and winding, with its core advantage being far higher line speeds than low/medium-speed models, plus stable processing and consistent product quality.

Its extrusion system is optimized for high throughput: multi-zone temperature control guarantees uniform melt flow at elevated speeds, eliminating plasticization unevenness or thickness fluctuations to sustain steady film properties during long runs.

Precise process synchronization is a defining high-speed feature. Extrusion output, air supply and cooling are tightly coordinated to stabilize bubble formation at fast speeds; tight regulation of air pressure and material flow ensures uniform bubble size, even distribution and reliable interlayer bonding, avoiding defects triggered by minor inconsistencies in high-speed operation.

The dedicated cooling system delivers rapid heat dissipation to lock in bubble structure and mechanical properties before deformation, cutting defects like bubble distortion, collapse or uneven thickness to match fast line speeds.

A reinforced rigid frame minimizes vibration and component misalignment, securing mechanical stability critical for consistent quality and reliability during high-speed continuous production.

Compared with low/medium-speed alternatives, this high-speed model boasts greater output, faster cycles and higher per-unit efficiency, tailored for large-scale, continuous high-quality production. It also optimizes energy use via efficient design and stable thermal management, cutting unnecessary energy loss while maintaining peak output.

This machine excels at sustaining stable extrusion, uniform bubble formation and reliable winding at high speeds, standing out from low/medium-speed models with its integrated, high-efficiency and consistent-quality continuous production capability.

Specifications

SpecificationHLPE-1200HLPE-1600HLPE-2000Unit
L/D34:134:134:1
Speed404040m/min
Screw Diameterφ70φ80φ90mm
Product Width120016002000mm
Extruder Motor223045kw
Output80120150kg/hr
Power6686125kw
Power Supply380/3/4/50380/3/4/50380/3/4/50 Volt/Ph/Line/Hz
Weight500060007000kg
Overall Dimensions9300×2900×25009600×3300×250010000×3800×2500(L×W×H)mm

Product Comparison

Comparison ItemOur MachineryOther Manufacturers
Extrusion T-Die

Hualiang Precision Extrusion T-Die is made of P20H/2311 mold steel, ensures bubble film thickness uniformity within ±3%, and features an internal heating design for superior thermal retention and energy efficiency.

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#45 Steel T-Die features external heating that enables fast warming but exhibits poor heat retention.

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Winding System

Hualiang winding system adopts a worm gear drive, ensuring positioning accuracy up to ±0.1mm and greatly extending service life.

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Belt drives are prone to wear, slippage and inaccuracy, requiring frequent replacement every 6–8 months.

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Walled Barrel &Screw Design

Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.

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Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).

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Motor

The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.

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Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.

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Heating System

Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.

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Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.

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