2-Layer Stretch Film Machine

2-Layer Stretch Film Machine

Engineered for high-volume production, our two-layer stretch film machine delivers unmatched durability and cost savings. This advanced system maximizes output while ensuring superior film consistency...

Our 2-Layer Stretch Film Making Machine is engineered for stable, high-efficiency production in demanding industrial environments. The machine adopts a mature 2-layer co-extrusion structure, enabling the efficient combination of different material properties within a single film. This configuration ensures a balanced performance in terms of puncture resistance, cling, and load stability, while optimizing raw material utilization. It supports a wide range of formulations, including LLDPE and recycled materials, allowing flexible production according to application requirements.

Description

Engineered for high-volume production, our two-layer stretch film machine delivers unmatched durability and cost savings. This advanced system maximizes output while ensuring superior film consistency...

Our 2-Layer Stretch Film Making Machine is engineered for stable, high-efficiency production in demanding industrial environments. The machine adopts a mature 2-layer co-extrusion structure, enabling the efficient combination of different material properties within a single film. This configuration ensures a balanced performance in terms of puncture resistance, cling, and load stability, while optimizing raw material utilization. It supports a wide range of formulations, including LLDPE and recycled materials, allowing flexible production according to application requirements.

At the core of the system is a high-performance extrusion unit equipped with an optimized screw design, ensuring uniform plasticizing and stable melt flow. A multi-zone temperature control system maintains precise and consistent processing conditions, contributing to uniform film thickness and reliable product quality. The precision chill roll system further enhances film clarity and surface smoothness during the cooling process.

The machine is equipped with an integrated automatic control system that enables real-time monitoring of key production parameters such as output rate, film thickness, and operating status.

In terms of production capacity, the machine can reach speeds of up to 100 meters per minute, supporting efficient large-scale output. The automatic winding system ensures consistent tension control and neat roll formation, enhancing downstream handling and packaging efficiency.

Energy efficiency is another key feature of the system. Optimized heating zones and drive configurations help reduce overall power consumption while maintaining high production performance.

The stretch film produced meets standard performance requirements, offering consistent clarity, tensile strength, and elongation properties. It is widely suitable for pallet wrapping, logistics packaging, and various industrial applications, making it an ideal choice for manufacturers seeking stable output and reliable machine performance.

Specifications

SpecificationHLCPE/75/55-1000Unit
Product Width500-1000mmmm
Output100-120kg/hr
Product Thickness0.0-0.05mm
Mechanical Design Line Speed80-100m/minm/min
Heating Power60kw
L/D30:1
Screw Diameterφ75/φ55mm
Total Power110kw
Power Supply380/3/4/50 Volt/Ph/Line/Hz
Motor Power30/18.5kw
Weight5000kg
Overall Dimensions8872×3072×2939(L×W×H)mm

Product Comparison

Comparison ItemOur MachineryOther Manufacturers
T-Die

Using JC-TIMES high-precision T-DIE, the die lip gap tolerance is controlled within ±0.01mm, and the nitriding hardness reaches HRC ≥ 58, ensuring uniform and stable film thickness.

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Ordinary T-Die features low processing precision (tolerance > 0.05 mm) and hardness below HRC45. They are prone to wear and deformation, resulting in uneven film thickness.

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Chain

Hualiang timing belt delivers zero-error transmission synchronization, requires no lubrication or maintenance, operates at a noise level of less than 65 dB, and ensures the film roll is perfectly smooth and flawless.

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Ordinary chains have a cumulative error of more than 0.5 mm, require regular lubrication, and their vibration causes convex ribs on the film roll.

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Walled Barrel &Screw Design

Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.

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Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).

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Motor

The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.

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Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.

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Heating System

Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.

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Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.

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