7-Layer High-Speed Bubble Film Machine
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7-Layer High-Speed Bubble Film Machine

As a leading manufacturer, we present the Seven-layer Bubble Film Making Machine - engineered for superior performance, unmatched efficiency, and significant cost savings for bulk protective packaging production. This state-of-the-art machine ...

Our 7-layer Bubble Film Making Machine is engineered for high-efficiency production of premium protective packaging materials. Built with extensive industrial expertise, it delivers high output, stable operation, and optimized material utilization, making it suitable for continuous, large-scale manufacturing.

Description

As a leading manufacturer, we present the Seven-layer Bubble Film Making Machine - engineered for superior performance, unmatched efficiency, and significant cost savings for bulk protective packaging production. This state-of-the-art machine ...

Our 7-layer Bubble Film Making Machine is engineered for high-efficiency production of premium protective packaging materials. Built with extensive industrial expertise, it delivers high output, stable operation, and optimized material utilization, making it suitable for continuous, large-scale manufacturing.

The core advantage lies in its advanced seven-layer co-extrusion system. Compared with conventional single- or three-layer machines, it enables precise distribution and combination of different polymer materials across multiple layers. Each layer can be tailored for specific functions, such as strength enhancement, impact resistance, or barrier performance. This structure significantly improves overall film performance, providing stronger cushioning, higher tensile strength, and enhanced resistance to moisture and gas penetration. The result is high-quality bubble film suitable for protecting electronics, ceramics, glass products, and other sensitive items.

The machine is designed to ensure consistent product quality under high-speed operation. It is equipped with a fully automatic PLC control system that enables precise control of temperature, pressure, and extrusion speed. This ensures uniform film thickness, consistent bubble size, and stable bonding between layers. The optimized die head and air ring system further improve film formation and cooling efficiency, resulting in smooth surface quality and reliable bubble integrity.

High-precision extruders combined with advanced temperature control systems improve plasticization efficiency and reduce energy consumption. The optimized screw and barrel design ensures stable material flow while minimizing degradation and waste. In addition, the system supports efficient raw material utilization, helping reduce overall production losses.

The machine features a heavy-duty structure for long-term durability and stable operation under demanding conditions. Key components are designed for reduced wear and extended service life, lowering maintenance frequency. Its modular design allows flexible configuration and future upgrades, enabling adaptation to different material formulations and evolving production requirements.

With its combination of multi-layer technology, precise control systems, and robust mechanical design, the Seven-layer Bubble Film Making Machine delivers reliable performance and sets a high standard for advanced bubble film production.

Specifications

SpecificationHLFPE-1600HLFPE-2000HLFPE-3000Unit
L/D34:134:134:1
Screw DiameterΦ75/Φ65/Φ55/Φ75/Φ65Φ85/Φ75/Φ65/Φ85/Φ75Φ95/Φ85/Φ80/Φ95/Φ85mm
Speed404040m/min
Extruder Motor30/22/15/30/2237/30/22/37/3045/37/30/45/37kw
Output350450500kg/hr
Weight180002000023000kg

Product Comparison

Comparison ItemOur MachineryOther Manufacturers
Extrusion T-Die

Hualiang Precision Extrusion T-Die is made of P20H/2311 mold steel, ensures bubble film thickness uniformity within ±3%, and features an internal heating design for superior thermal retention and energy efficiency.

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#45 Steel T-Die features external heating that enables fast warming but exhibits poor heat retention.

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Winding System

Hualiang winding system adopts a worm gear drive, ensuring positioning accuracy up to ±0.1mm and greatly extending service life.

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Belt drives are prone to wear, slippage and inaccuracy, requiring frequent replacement every 6–8 months.

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Walled Barrel &Screw Design

Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.

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Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).

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Motor

The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.

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Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.

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Heating System

Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.

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Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.

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