3–5-Layer High-Speed Bubble Film Machine
3–5-Layer High-Speed Bubble Film Machine product 13–5-Layer High-Speed Bubble Film Machine product 23–5-Layer High-Speed Bubble Film Machine product 33–5-Layer High-Speed Bubble Film Machine product 43–5-Layer High-Speed Bubble Film Machine product 5

3–5-Layer High-Speed Bubble Film Machine

Experience the ultimate in bubble film production with our cutting-edge 3–5-Layer High-Speed Bubble Film Machine, designed for diverse applications like automotive roof insulation, electronics packaging, and fragile goods transport. Engineered with German servo motors, modular design, and intelligent temperature control, it delivers speeds up to 120 meters/minute...

The 3–5 Layer High-Speed Bubble Film Machine is engineered for high-efficiency, continuous production with a focus on precision, stability, and multi-functional application. It is designed to meet the requirements of large-scale manufacturing environments, delivering consistent output and uniform bubble film quality under high-speed operating conditions.

Description

Experience the ultimate in bubble film production with our cutting-edge 3–5-Layer High-Speed Bubble Film Machine, designed for diverse applications like automotive roof insulation, electronics packaging, and fragile goods transport. Engineered with German servo motors, modular design, and intelligent temperature control, it delivers speeds up to 120 meters/minute...

The 3–5 Layer High-Speed Bubble Film Machine is engineered for high-efficiency, continuous production with a focus on precision, stability, and multi-functional application. It is designed to meet the requirements of large-scale manufacturing environments, delivering consistent output and uniform bubble film quality under high-speed operating conditions.

This equipment features a modular multi-layer extrusion system, allowing flexible configuration between 3 to 5 layers. The structure enables the production of bubble film with enhanced mechanical strength, stable air retention, and uniform thickness distribution. These characteristics are essential for applications requiring reliable thermal insulation and impact protection. The precise extrusion process ensures consistent layer bonding and minimizes material variation during production.

The machine is equipped with a high-performance drive system and an intelligent control platform, enabling accurate parameter adjustment and stable operation. The extrusion process is supported by advanced temperature control modules, which maintain uniform heating across all layers. This ensures consistent bubble formation, improving cushioning performance and structural integrity of the final product.

With a speed of up to 40 meters per minute, the system supports high-volume output while maintaining product consistency. The optimized screw design enhances plasticizing efficiency and reduces energy consumption, contributing to stable long-term operation. In addition, the system supports a range of raw materials, including LDPE, LLDPE, and recycled content, providing flexibility in material selection.

The machine also integrates functional modules such as anti-static treatment and adjustable bubble diameter control, typically ranging from 10 mm to 50 mm. These features enable the production of bubble films tailored to different technical requirements, including shock absorption, surface protection, and insulation performance.

The multi-layer structure improves tensile strength, puncture resistance, and thermal stability, making the film suitable for demanding applications such as protective packaging, insulation materials, and industrial covering solutions. The overall system is designed to ensure uniform output quality, efficient production flow, and reliable long-term performance.

Specifications

SpecificationHLFPE-1600 HLFPE-2000HLFPE-3000Unit
L/D34:134:134:1
Speed404040m/min
Product Width160020003000mm
Main Extruder Motor22-1530-2245-37kw
Auxiliary Extruder Motor152237kw
Output180230280kg/hr
Power156210300kw
Main Extruder Screw Diameterφ70-60φ80-70φ90-80mm
Auxiliary Extruder Screw Diameterφ60φ70φ80mm
Power Supply380/3/4/50380/3/4/50380/3/4/50 Volt/Ph/Line/Hz
Weight90001000014000kg
Overall Dimensions12000×4800×320012000×5100×320012000×5500×3200(L×W×H)mm

Product Comparison

Comparison ItemOur MachineryOther Manufacturers
Extrusion T-Die

Hualiang Precision Extrusion T-Die is made of P20H/2311 mold steel, ensures bubble film thickness uniformity within ±3%, and features an internal heating design for superior thermal retention and energy efficiency.

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#45 Steel T-Die features external heating that enables fast warming but exhibits poor heat retention.

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Winding System

Hualiang winding system adopts a worm gear drive, ensuring positioning accuracy up to ±0.1mm and greatly extending service life.

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Belt drives are prone to wear, slippage and inaccuracy, requiring frequent replacement every 6–8 months.

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Walled Barrel &Screw Design

Thick-Walled Barrel: Enhanced thermal retention minimizes heat loss, reducing power consumption by 15–20% compared to thin-walled barrels. Uniform Melt Temperature: Maintains stability within ±5°C, ensuring consistent bubble formation and achieving a thickness tolerance of ±3%.

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Thin-Walled Barrels: Rapid heat dissipation requires constant reheating, resulting in 25–30% higher energy waste. Temperature Fluctuations: lead to uneven melting and thickness variations (±8–10%).

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Motor

The Permanent Magnet Synchronous Motor (PMSM) reduces energy consumption by 20%, delivers torque control accuracy of ±1%, and enables instant start-stop response.

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Asynchronous motors feature higher operational inertia and an IE2 efficiency of 94.2%.

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Heating System

Hualiang Infrared Heating System boosts thermal efficiency by 40% and reduces overall energy consumption by 20%.

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Conventional heating coils feature slow heating, inadequate insulation, and high power consumption.

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